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Eterno Ingenium

ETERNO INGENIUM is a new focus area of ChelPipe Group for the oil and gas, metallurgical and other industries. The combination of engineering competencies, advanced technologies and high-tech equipment of the ETERNO plant (part of ChelPipe Group) allows to provide clients with all-inclusive services for designing and manufacturing of unique products that meet the most stringent technical requirements.

Products
  • Metallurgical Equipment
  • Products for Oil and Gas Industry
  • Products for Nuclear and Energy Plants
  • Steel Structures
  • Customized Engineering Solutions
Oxygen converters and their parts
Capacity
160-320 t
Metal thickness
from 20 to 160 mm
Height
from 8.6 to 12.2 m
Diameter
from 7.6 to 10 m
A converter is a structure (type of furnace) for steelmaking. The product comprises a tank, consisting of three parts: the upper part (nose), the middle part (cylinder) and the lower part (bottom). ETERNO has experience in fulfilling orders both for the complete converter body and for tapered shell segments for manufacturing of the converter body.
Steel teeming ladles
Capacity
up to 380 t
Metal thickness
from 10 to 40 mm
Height
from 1.0 to 5.6 m.
Diameter
from 1.0 to 5.5 m.
The steel teeming lladle is designed for transferring liquid steel from the melting unit to the processing and subsequent casting place. ETERNO produces ladles of different capacities, which makes it possible to cast ingots of different weights.
Ladle cars
Carrying
from 200 to 420 t
Steel transfer cars, slag transfer cars, and hot-metal transfer cars are used for pouring the corresponding melts into the ladles and transporting them to steelmaking units (converter, electric furnace) or from the units.
Scrap buckets
Capacity
from 3 to 115 m3
Carrying
from 6 to 90 t
The scrap bucket is designed for transfer of charging materials. The scrap bucket has a cylindrical body equipped with external handling devices (spreader bar) and tilting device (spreader bar with chain mechanism) connected to the jaw gates.
Blast furnace shells
A blast furnace is a large metallurgical vertical shaft-type furnace for smelting cast iron and ferroalloys. The blast furnace consists of five structural elements: the upper cylindrical part (throat); the largest expanding conical part (shaft); the widest cylindrical part (belly); the tapering conical part (bosh); the cylindrical part (hearth)
Fixed supports
Diameter
108-1420 mm
Pipeline supports - a structural element that protects the pipe from damage at the point of contact with the supporting structure and serves to hold the pipeline in the design position. The supports are used for bearing pipeline loads and transferring them to building structures. ETERNO produces supports of various configurations (fixed, longitudinally traveling, etc.).
Movable supports
Diameter
108-1420 mm
Pipeline supports - a structural element that protects the pipe from damage at the point of contact with the supporting structure and serves to hold the pipeline in the design position. The supports are used for bearing pipeline loads and transferring them to building structures. ETERNO produces supports of various configurations (fixed, longitudinally traveling, etc.)
Split tees
Metal thickness
diameter up to DN 1400
Split tees are designed for cold tapping pipelines under pressure without stopping the product transportation. The non-stop tapping technique using split tees allows to achieve an economic effect, due to eliminating the need to stop gas transportation in the operating gas transport systems and prevent losses caused by outgassing.
Tanks and reservoirs
Products from 5 to 100 m3
Seismic resistance up to 9 points

Coating application and completing the product with additional structures such as ladders, partitions, bump stops, heat exchange devices is possible.

ETERNO produces tanks and reservoirs designed for storage of gaseous and liquid substances. Production of horizontal cylindrical tanks/reservoirs has been mastered, and with this product, ETERNO was included in the register of suppliers for the main vertically integrated oil and gas companies in Russia.
Water, steam and air ducts
Diameter 20 – 118 inches
WH 8 – 40 mm
Steel grades: X42 – X56; A234;

Air, steam, and gas ducts are parts of a pipeline system for steam, water, or air transmission. They are applied by the enterprises using these media as the process product or energy carrier, such as in thermal or nuclear power plants.Due to high-tech equipment, ETERNO produces pipeline system parts of any complexity based on the individual technical order.
Frames
- Nonstandard size
- Welding and mechanical treatment
- High precision assembling plate
- Stock with wide range of thicknesses

Frames are closed 4-corner metal structures that serve as a support for multi-ton equipment installed on them for load distribution.Using high-tech equipment, ETERNO produces frames of any complexity based on the individual technical order.
Cylinders & supports
- Nonstandard size
- Welding and mechanical treatment
- High precision assembling plate
- Stock with wide range of thicknesses

Metal structures are structural parts of welded supporting products that consist of cylindrical or conical elements (rim, ring, or short pipe). They can be used for manufacturing metallurgical equipment. Using high-tech equipment, ETERNO produces metal structures of any complexity based on the individual technical order.
Customized Engineering Solutions
Development and implementation for the client`s needs.

ETERNO's production capabilities make it possible to fulfill orders for mechanical equipment of production workshops with various configurations, for various industries, including for operation under difficult conditions – with high temperatures, aggressive gases, etc.
Production capabilities

Product manufacturing within the ETERNO INGENIUM project was successfully mastered thanks to the unique modern production capacities at the plant.

SUPRAREX SXE-P 7000 gas-oxygen cutting portal is designed for cutting work-pieces from steel sheets
SUPRAREX SXE-P 7000 gas-oxygen cutting portal is designed for cutting work-pieces from steel sheets
Overall dimensions of the cutting area:
• Width 5,000 mm
• Length 30,000 mm
• Thickness up to 200 mm (straight cut)
The equipment is additionally equipped with a plasma cutter for cutting stainless steel grades up to 50 mm thick.
The Fanuc complex is equipped with a CNC system for 3D cutting
The Fanuc complex is equipped with a CNC system for 3D cutting
EDGE CUTTING:
• V-Y-K-X – up to 110 mm
The portal CNC system is used for cutting flat parts of any configuration with an accuracy of ±1mm on a length of 10m
Plate-bending machines – Haeusler
Plate-bending machines – Haeusler
Bending of conical and cylindrical shell sectors with an unlimited bending radius is possible.
• Minimum shell diameter - 450 mm
• Maximum shell diameter - unlimited
• Minimum wall thickness - 8 mm
• Maximum wall thickness - 110 mm
Bending and rolling work-pieces in both the hot and cold state are possible.
SKEM-DAP hydraulic double-action presses are designed for producing parts by means of hot and cold stamping with various configurations.
SKEM-DAP hydraulic double-action presses are designed for producing parts by means of hot and cold stamping with various configurations.
The force of our 4,000 ton and 7,000 ton presses are unique to our profile production, allowing us to produce parts with a wall thickness that is unachievable for competitors, and giving us the opportunity to produce an almost unlimited product range. The only limitation is the workbench size – 2600x3000 mm
ESAB CAB 460C welding systems
ESAB CAB 460C welding systems
These systems are designed for welding longitudinal and girth welds of up to 5 meters.The quality of weld joints is of crucial importance for the product service life, so ETERNO pays special attention to this. Special welding wires and fluxes are used for production, which allows to achieve welds with a special structure at the micro and nano levels, special mechanical properties and performance characteristics.
Extravolt and COMET PXS-30 X-ray machines can be used in the panoramic and directed radiation mode. They are able to direct radiation to the desired area in all three axes.
Extravolt and COMET PXS-30 X-ray machines can be used in the panoramic and directed radiation mode. They are able to direct radiation to the desired area in all three axes.
Dimensions of the weld joints to be inspected:
• Girth butt joints with a diameter of 159 mm and thickness of up to 100 mm;
• Longitudinal butt joints with a diameter of 500 mm and thickness of up to 100 mm.
Quenching furnaces, quenching baths, tempering furnaces LOI. Heat treatment is carried out to provide the weld and base metal properties required by the customer, such as corrosion resistance and cold resistanc
Quenching furnaces, quenching baths, tempering furnaces LOI. Heat treatment is carried out to provide the weld and base metal properties required by the customer, such as corrosion resistance and cold resistanc
Dimensions of the products to be charged:For the high-temperature tempering, normalization, annealing modes:
• Width - up to 3000 mm
• Height - up to 2400 mm
• Length - up to 7500 mm
For the water quenching mode:
• Width - 4100 mm
• Height - 2600 mm
• Length - 2300 mm
Completed projects

Our high level of engineering competencies have enabled us to prepare and implement projects involving large-sized non-standard products.

  • Metallurgical Equipment
  • Products for Oil and Gas Industry
  • Products for Nuclear and Energy Plants
  • Steel Structures
  • Customized Engineering Solutions
Blast furnace shells
Blast furnace shells

A blast furnace is a large metallurgical vertical shaft-type furnace for smelting cast iron and ferroalloys. The blast furnace consists of five structural elements: the upper cylindrical part (throat); the largest expanding conical part (shaft); the widest cylindrical part (belly); the tapering conical part (bosh); the cylindrical part (hearth)

Scrap buckets
Scrap buckets

Ladle cars
Ladle cars

Steel transfer cars, slag transfer cars, and hot-metal transfer cars are used for pouring the corresponding melts into the ladles and transporting them to steelmaking units (converter, electric furnace) or from the units.

Steel teeming ladles
Steel teeming ladles

The steel teeming ladle is designed for transferring liquid steel from the melting unit to the processing and subsequent casting place. ETERNO produces ladles of different capacities, which makes it possible to cast ingots of different weights.

Oxygen converters and their parts
Oxygen converters and their parts

A converter is a structure (type of furnace) for steelmaking. The product comprises a tank, consisting of three parts: the upper part (nose), the middle part (cylinder) and the lower part (bottom). ETERNO has experience in fulfilling orders both for the complete converter body and for tapered shell segments for manufacturing of the converter body.

Split tees
Split tees

Split tees are designed for cold tapping pipelines under pressure without stopping the product transportation. The non-stop tapping technique using split tees allows to achieve an economic effect, due to eliminating the need to stop gas transportation in the operating gas transport systems and prevent losses caused by outgassing.

Tanks and reservoirs
Tanks and reservoirs

ETERNO produces tanks and reservoirs designed for storage of gaseous and liquid substances. Production of horizontal cylindrical tanks/reservoirs has been mastered, and with this product, ETERNO was included in the register of suppliers for the main vertically integrated oil and gas companies in Russia.

Fixed supports
Fixed supports

Pipeline supports - a structural element that protects the pipe from damage at the point of contact with the supporting structure and serves to hold the pipeline in the design position. The supports are used for bearing pipeline loads and transferring them to building structures. ETERNO produces supports of various configurations (fixed, longitudinally traveling, etc.)

Movable supports
Movable supports

Pipeline supports - a structural element that protects the pipe from damage at the point of contact with the supporting structure and serves to hold the pipeline in the design position. The supports are used for bearing pipeline loads and transferring them to building structures. ETERNO produces supports of various configurations (fixed, longitudinally traveling, etc.)

Water, steam and air ducts
Water, steam and air ducts

Air, steam, and gas ducts are parts of a pipeline system for steam, water, or air transmission. They are applied by the enterprises using these media as the process product or energy carrier, such as in thermal or nuclear power plants.Due to high-tech equipment, ETERNO produces pipeline system parts of any complexity based on the individual technical order.

Frames
Frames

Frames are closed 4-corner metal structures that serve as a support for multi-ton equipment installed on them for load distribution.Using high-tech equipment, ETERNO produces frames of any complexity based on the individual technical order.

Cylinders & supports
Cylinders and supports

Metal structures are structural parts of welded supporting products that consist of cylindrical or conical elements (rim, ring, or short pipe). They can be used for manufacturing metallurgical equipment. Using high-tech equipment, ETERNO produces metal structures of any complexity based on the individual technical order.

Customized Engineering Solutions
Customized Engineering Solutions

ETERNO's production capabilities make it possible to fulfill orders for mechanical equipment of production workshops with various configurations, for various industries, including for operation under difficult conditions – with high temperatures, aggressive gases, etc.

Advantages of working with ETERNO INGENIUM:
  • Experienced designers and process engineers, including engineering expertise
  • Modern high-tech production launched in 2015
  • Full cycle of production and engineering procedures for metal processing
  • More than 50 process operations performed at temperatures from + 20°C to +1050°C
  • Equipment for working with metal and metal-rolled products up to 200 mm thick, up to 4,500 mm wide, and up to 30,000 mm long.
  • Localization of production capacities and engineering design at one site
  • Ability to work with individual projects/customization
  • A unique offer on the engineering market - projects with a budget of up to $15 million
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